CASE STUDY: Warrell Creations

About

Warrell is proud to be one of the top contract candy-manufacturing companies in North America. Their development and mastery of six core manufacturing processes, including chocolate enrobing, chocolate panning, fire roasting, brittle, nut clusters, and better-for-you snack bites enables them to serve the needs of top food companies worldwide. They saw a unique opportunity to capitalize on substantial energy and maintenance savings through improved LED lighting.

Opportunity

Warrell Creations needed innovative ways to upgrade lighting throughout their facility and enhance security through perimeter lighting while taking advantage of energy-saving rebates. In their research of LED lighitng retrofit projects, Warrell Creations faced two significant roadblocks: they did not want to invest the upfront capital to fund the project, and their staff did not have the time to perform the tasks needed to complete the project.

Solution

After meeting with the Environ Energy team, Warrell Creations learned they could accomplish the entire project using an on-bill funding program. Environ went to task to negotiate a favorable rate with a supplier who would both fund the project upfront and complete the installation quickly without interfering with operations in the warehouse.

The full cost of the project was spread across Warrell Creations energy bill over a 5-year span. Monthly energy savings were used to pay for the project, ultimately resulting in surplus savings each month of $1,340. In addition to cost savings, the new LED lighting touts increased efficiency with a 5-year guarantee that eliminates maintenance costs for at least 5 years. The lighting also dramatically increases perimeter and parking lot visibility, providing greater security for their team.

“The on-bill funding solution made it easy for us to move ahead with the project. The LEDs are so much brighter and provide such a cleaner look. To know that we do not have to worry about maintaining any of the lights for at least the next 5 years and it just makes my life that much easier!”

– Clifton T. Dorsey, Chief Operating Officer, The Warrell Corporation

Solutions Delivered

Comprehensive Energy-Efficient LED Lighting Upgrade 

  • Enhanced LED Lighting Efficiency: The new LED lighting, backed by a five-year guarantee, eliminated maintenance costs for at least five years. The lighting upgrade also improved perimeter and parking lot visibility, significantly enhancing security. 

Significant Cost Savings and Environmental Impact 

  • First-Year Energy Cost Savings: $144,734 
  • Section 179 Tax Write-Off: $74,443 
  • Rebate Secured: $54,211 
  • Annual Energy Savings: 1,084,222 kWh

Ongoing Engagement 

Environ Energy’s solutions continue to drive cost savings and operational efficiency in manufacturing. The collaboration highlights the potential for businesses to enhance their facilities while leveraging industry expertise and creative solutions funding. Through this ongoing partnership, Warrell Creations is poised to continue benefiting from improved energy efficiency and long-term cost savings. 

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